Non-woven New Synthetic Leather Machinery Production Line Used in Shoes Material and Garment Fabrics

Product Description

Product Application

This machine unit mainly produces high elasticity spray bonded waddings and glue free waddings which are widely used for garments, bedding, and furniture. The spray-bonded dryer adopts front and back spraying with three kinds of heating methods, such as vapor heat conduction oil or direct ignition. Features include top blowing and bottom suction with a 6-layer air duct for hot air penetration and convection with high heat efficiency.

Technical Specifications
Raw Material Low melting point fiber and polyester, PET, PP
Working Width 1000~9000mm
Needle Density 3000-8000n/m
Needle Stroke 30-60mm
Needle Frequency ≤700s/min
Capacity 50-600kg/h
Fabric Weight 100-600g
Weightness 300~1200g/m²
Non-woven fabric imitation silk production line overview

Main Features

Production Line Process Flow
Pre-opener → Main-opener → Vibration feeder → Single/double cylinder double doffer carding machine → Cross lapper → Needle punching machine * 3 (Batt feeder → Pre-needle loom → Main needle loom) → Coiling and edge-cutting machine.

Note: In special cases, the design of the line can be customized and adjusted according to technical requirements.

Detailed Images & Components

Opener component
Opener
Designed to loosen all kinds of fiber in bundles and transfer them to the next procedure via a blower fan. The pre-opener features a slice style roller to reduce fiber damage. The main opener uses a card pin plate with high efficiency and premium quality. It is equipped with a strong magnet to absorb metal impurities.
Cross lapper component
Cross Lapper
Used to fold and pave the mesh after carding evenly into a specified width and thickness, then transfer it to the next procedure after pressurization. All paving aprons are driven separately for easy adjustment. Reciprocal commutation is controlled by frequency conversion, and the rail is designed to prevent oil leaking.
Ironing machine component
Ironing Machine
Suitable for the heat treatment of nonwovens surface to achieve required thickness and smoothness. Heating methods include electric heating or oil boiler. Two structural style options are available: two-roller vertical and three-roller vertical. Temperature is automatically controlled and digitally displayed.
Carding machine component
Carding Machine
Suitable for carding 1.5~20D * 38~60mm artificial fiber. The single cylinder high-speed carding and double doffer output system offer high production capacities. Cotton stripping utilizes a stripper bar or roller. The cotton feeding roller is controlled by frequency conversion and features an anti-metal protection device.

Our Service

Pre-sales service
Pre-Sales Service
  • Inquiry and consulting support.
  • Sample testing support.
  • Factory visiting support.
After-sales service
After-Sales Service
  • Comprehensive training on how to install and operate the machinery.
  • Engineers available to service machinery overseas.

Packing & Delivery

Packaging and shipping
Packaging Specifications
Size According to the customers' needs
Weight According to the width
Packaging Details Freight requirements:
Wood package, Naked, Container, Thin film coverage.
Custom options available according to special requests.

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Frequently Asked Questions

What materials can be processed with this production line?
This line is designed to process low melting point fiber, polyester, PET, and PP to manufacture high-quality non-woven fabrics.
What are the primary applications of the end products?
The machine unit mainly produces high elasticity spray bonded waddings and glue-free waddings widely used in garments, bedding, and furniture.
What is the range of working widths available for this machine?
The working width of the production line ranges from 1000mm to 9000mm, allowing versatility depending on specific output requirements.
Can the configuration of the production line be customized?
Yes, the line design and components can be adjusted and customized based on the buyer's unique technical requirements.
What kind of after-sales support is offered for overseas buyers?
We provide comprehensive installation and operational training. Additionally, qualified engineers are available to service machinery overseas.
What packaging standards are used for international shipment?
Standard packing includes wood packaging, naked, container, or thin film coverage, and can be customized to meet specific customer requirements.

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