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Nonwoven Artificial Leather Production Line for the Base Cloth of Leather Fabric and Synthetic Leather Needle Punching Line
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Nonwoven Artificial Leather Production Line for the Base Cloth of Leather Fabric and Synthetic Leather Needle Punching Line
USED FOR: Nonwoven microfiber artifical leather production line used to produce upmarket synthetic leather from sea-island fiber with superior characteristics of extra softness,higher Strength,and better surface compared to traditional products
Name
Synthetic Leather Substrate production line
Product net width
2500mm,3600m,4500mm
Product specification
≤500mm
Working Processing
Needle felts used as suede are manufactured using card and cross lapper. To achieve a high uniformity from the outset, very fine polyester staple fiber(1-3 dtex) are prepared with the aid of a fine opening stage (Multi Feed). The card feeder forms a compact uniform mat of fiber flocks which is then fed to the card. The weight of this mat is adjusted with the help of either a belt weighing control device. A carding with three or four worker/stripper pairs on the breast cylinder and five more on the main cylinder card fiber flocks thoroughly. A cross lapper lays the web layers on top of each other with exact matching of the edges and creates the final weight. A very good surface quality for the production of suede products is achieved by needling the needle felt in up tostages.
FLOW
Bale Opener→Pre-opener→Blender→Main opener→Hopper→Carding Machine→Cross lapper→feeder→Needle looms(10-12 pcs of plates)→Calender→cutting&Winding
Fabric and Application
Synthetic or artificial leather is a textile made of man-made fibres which is produced to imitate the characteristics of real leather. Needlefelts are used for the base material before coating or as artificial suede.
Application fields:
Shoe top material
upholstery material of Funiture
some bags&handbags
Apparel
Equipment & Product Gallery
Frequently Asked Questions
What is the primary application of the Nonwoven Microfiber Artificial Leather Production Line?
The production line is designed to manufacture premium-grade synthetic leather from sea-island fiber. The finished product features extra softness, higher strength, and a better surface compared to traditional synthetic leather.
What product specifications does this production line support?
The substrate production line supports net product widths of 2500mm, 3600mm, and 4500mm, with thickness specifications maintained at ≤500mm.
What are the steps involved in the working process flow?
The full production sequence flows as follows: Bale Opener → Pre-opener → Blender → Main opener → Hopper → Carding Machine → Cross lapper → feeder → Needle looms (equipped with 10-12 pieces of plates) → Calender → cutting & winding.
What types of raw fibers are used for producing needle felts?
To ensure optimum surface uniformity, very fine polyester staple fibers (ranging between 1 to 3 dtex) are processed using a specialized fine opening stage (Multi Feed setup).
Where are the synthetic needlefelts and suede materials typically applied?
The finished artificial leather serves as base material for shoe top designs, furniture upholstery, bags & handbags, as well as apparel manufacturing.