Nonwoven Artificial Leather Production Line for the Base Cloth of Leather Fabric and Synthetic Leather Needle Punched

Product Description

Nonwoven Artificial Leather Production Line For The Base Cloth Of Leather Fabric And Synthetic leather Needle Punched
Company Overview

Our manufacturing facility is located in a famous nonwoven equipment town in China, covering an area of 46,000 square meter. We offer a complete solution for all the Nonwovens from the fiber opening, web forming and laying to the bonding followed by the finishing so as to comply the final fabric as per customer’s requirement.

With integrated manufacturing, we try our best to supply entire production line for a wide range of industries: Automotive, Housings, Acoustic and Thermal Insulation, Geotextiles, Filtration, Artificial leather, mattress felts for bedding & furniture and Cleaning wipes, medicals, Flooring etc.

With the advancement in the technology and the development of the Nonwoven needs of the users, we always try to upgrade and cope up with the change. Equipped with numerous equipment’s like CNC machines, Drilling machine, Automated computerized Needling, Boring-milling technology, Inspection systems, laser-plasma cutting machines, safe painting and air filtering to safeguard environment, we are duly serving all our Nonwoven users with consistent quality and reliable manufacturing ensuring precision in every work we undertake.

Nonwoven Artificial Leather Production Line for the Base Cloth of Leather Fabric and Synthetic Leather Needle Punched
Product Description
Nonwoven Artificial Leather Production Line for the Base Cloth of Leather Fabric and Synthetic Leather Needle Punched

TECHNICAL PARAMETER:

Name Nonwoven Artificial Leather Production Line For The Base Cloth Of Leather Fabric And Synthetic leather Needle Punched
Working width 3600m,2500mm,4500mm
Machine size (mm) Estimated 28*26M based on 6.6m working width
Weight Control PLC
Precision(%) <3
Capacity (kg/h) 150-300 kg per hour
Motor brand Siemens-Beide, Made in China
Inverter brand Siemens

Working Processing

Needle felts used as suede are manufactured using card and cross lapper. To achieve a high uniformity from the outset, very fine polyester staple fiber (1-3 dtex) are prepared with the aid of a fine opening stage (Multi Feed). The card feeder forms a compact uniform mat of fiber flocks which is then fed to the card. The weight of this mat is adjusted with the help of either a belt weighing control device. A carding with three or four worker/stripper pairs on the breast cylinder and five more on the main cylinder card fiber flocks thoroughly. A cross lapper lays the web layers on top of each other with exact matching of the edges and creates the final weight. A very good surface quality for the production of suede products is achieved by needling the needle felt in up to 10 stages.

Nonwoven Artificial Leather Production Line Process Flow
Bale Opener ------ Pre Opener ------ Main opener ------ Hopper Feeder ------ Carding Machine ------ Cross lapper ------ Needle punching (5 or 7 sets of needle loom) ------ Calender ------ Winding

Final Fabric and Application:

Synthetic or artificial leather is a textile made of man-made fibres which is produced to imitate the characteristics of real leather. Needlefelts are used for the base material before coating or as artificial suede.

  • Shoe upper material
  • Furniture upholstery material
  • Handbags
  • Apparel
Final Fabric Application

Quality Assurance

Quality Assurance Process

“We thrive for Quality Excellence serving with Intelligent Direction and Skillful Execution. Upholding the spirit of teamwork, we constantly focus on building Brand Value through Innovation in Products and Customer Service.”

  • Inhouse Production
  • Branded parts and electrical components
  • Warranty to the parts
  • 24x7 Customer Service
  • Pre-Shipment Inspection
  • Quality Control from Raw material - processing - assembling - packing and loading - Installation - Commissioning - Final Setup
Other Products
Other Nonwoven Machine Products
Packaging & Shipping

How do we pack the machines?

Packing before shipment is a considerable effort for us where we always care for the safety of the machines.

  • 1. Draw machine packing chart before loading the machine.
  • 2. Segregate the machines to load them with ease after the successful trial and testing of the machine.
  • 3. Wrap the machines with felts and wound films to ensure the safety of the machines and avoid any breakage due to jolting of the vehicles (Truck or Ship).
  • 4. Spare parts are kept in the wooden case to avoid breakage.
  • 5. Note the details of the machines after loading in each container and make descriptive details of containers which is then forwarded to customers for reference.
Our Services

What we do for YOU?

  • Upgrade your current line giving solutions to the problems you encountered.
  • If you are New in the market, we provide you Professional Consultation Service and Guidance based on your intended product. Assure you with the testing or trial before shipment, so that you can witness the real time production and necessary adjustments shall be carried out on your Interests.
  • If you are planning to Increase your production scale, let us know your requirements (Intended product, Capacity, Density and Raw material). We will provide you the Production layout of the new line for your reference.
Global Exhibition
Global Exhibition Event
Frequently Asked Questions
What is your main product range?
We offer a full range of nonwoven machines including geotextile lines, artificial leather fabric lines, thermal bonding fabric equipment, carpet machinery, automotive fabric lines, waste felt systems, mattress lines, acoustic insulating material processing with needle punching, ovens, and advanced air-laid technology.
Why should we trust your machinery technology?
In 3 years of serving our customers, we have exported around 200 sets of machines to 10 countries, including USA, Mexico, Belarus, Russia, India, Pakistan, Nepal, and other southeast countries with minimal complaints. We utilize premium electrical and mechanical components from reputable brands in France, Germany, Taiwan, and Korea to ensure optimal stability and long-term performance.
What core advantages define your superiority in the market?
Our core strengths rest in foundational credibility, rigorous quality assurance, updated technology, branded mechanical and electrical components, continuous innovation, a dynamic workforce, a well-defined administrative system, comprehensive after-sales service, accurate technical documentation, and 24/7 availability with real-time solutions.
What is the warranty period for the machinery?
We offer a comprehensive warranty plan consisting of:
a. One year warranty (guarantee) for the entire production line.
b. Three years warranty (guarantee) for the machine frame, cylinder doffer roller, needle loom frame, and main shaft.
Note: Consumables and wear parts such as opening drums, carding wires, needles, belts, and general driving parts are not covered under the main warranty duration.
How are the production lines packaged for international shipment?
Every machine is segregated and packed according to a pre-defined loading layout chart generated after trial runs. Main machine components are wrapped securely with felts and protective films to absorb vehicle vibrations during transit. Spare parts and delicate accessories are packed separately inside heavy-duty wooden cases.
What setup and testing services do you provide before delivery?
We conduct complete trials and testing prior to shipment so you can verify the real-time production quality. We also supply customized layout designs and configuration consultations for clients looking to scale up or establish a new line.

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